Green Hydrogen and PtX

We have been researching hydrogen intensively since the 1980s and are contributing our decades of experience from research and industrial partnerships to current projects. Our research spans the entire value chain – from the system level to technical components – and offers comprehensive services for the production of renewable gases and PtX products.

 

Comprehensive Expertise for Your Hydrogen and PtX Projects

Our research in the field of hydrogen is closely linked to the topics of energy management and energy system technology. We focus in particular on green hydrogen as a key technology for the energy transition. We support you throughout the entire process chain – from feasibility studies to the operational optimization of your plants.

International Focus and Digital Tools

Our work has an international focus and is based on many years of experience in global PtX market and trading scenarios as well as cross-sector energy system analyses. With our self-developed tools, we offer you powerful instruments for site-specific and techno-economic planning and evaluation of your projects.

Our Services

 

Market analyses & forecasts
Well-founded, model-based decision-making criteria for the global market ramp-up of green hydrogen and PtX.

Technical & Economic Evaluation
Analysis of the economic efficiency and costs of your projects.


Site assessment &
Concept Development

Assessment of feasibility and support in the implementation of your projects.

Komponentenentwicklung
Beratung zu Gleichrichtertechnik, Netzintegration und elektrischer Wasserstoff-Systemtechnik.

 

Standortbewertung & Konzeptentwicklung 
Einschätzung der Machbarkeit und Begleitung bei der Umsetzung Ihrer Projekte.

Plant Design & Simulation
Support in the design and optimization of electrolysis plants and power-to-gas systems.

Component Development
Consulting on rectifier technology, grid integration, and electrical hydrogen system technology.

 

Monitoring & Performance Tests
Ensuring efficient and reliable plant operation – from pilot plant scale to MW class.

 

 

 

Main Topics

Market and
System Considerations

  • Global, European, within Germany, down to the smallest unit
  • Analyses of the market environment and markets for various hydrogen applications
  • Identification and analysis of relevant market segments and industries
  • Determination and forecasting of hydrogen demand
  • Determination of hydrogen potentials and roadmaps
  • High-resolution, cross-sector energy system and PtX scenarios
  • Quantitative assessment of market and infrastructure developments, including scaling options, investment risks, regulatory framework, and international competition.

 

Site Assessment

  • Preliminary investigations and detailed site assessments regarding water supply, power grid, infrastructure
  • Concept development
  • GIS-based, multi-criteria assessment of regional suitability areas based on resource availability, infrastructure, and potential demand

Techno-Economic Analyses

  • Technical feasibility studies with cost assessment for green hydrogen and PtX system technologies
  • Cost analysis and techno-economic optimization of PtX production, including plant design for the entire process chain, including storage and transport (based on hourly load profiles and sustainability criteria)
  • Technological evaluation of systems/concepts
  • Evaluation based on existing local conditions 

Technical and Scientific Consulting

  • Technical and scientific consulting for project development
  • Techno-economic project review
  • Technology comparison and benchmarking
  • Specification of technical MFS and ToRs
  • Financial structuring and bankability analysis

Sustainability and Certification

  • Assessment of the sustainability of green PtX products and projects
  • Analysis of country-specific sustainability requirements to improve the sustainability of project implementation
  • Consideration of global regulations and certification schemes for the sustainability of green PtX products
  • Analysis of market incentive mechanisms for companies, including assessment of associated sustainability criteria
  • Assessment of the impact of certification requirements on the investment and operating costs of PtX projects

Academic Training (PtXpert)

  • Modular, interactive training courses on PtX technologies, markets, and strategies
  • Customized programs tailored to your region, industry, and needs
  • Practical methods and tools for techno-economic analysis and project planning
  • Embedded research findings from real-world projects in Latin America, MENA, and Africa
  • Support in developing strategies, feasibility studies, and roadmaps

Facilities

  • Electrolyzer park design (concept, simulation, and evaluation)
  • Real-time modeling and simulation of components and plants
  • Grid integration of electrolysis plants
  • Scaling to pilot plant scale
  • Creation of models of renewable gas process technology for control design and optimization of operational management
  • Operational management and control of H2 systems for wind-solar hybrid systems

Components

  • Development of innovative power electronics (rectifiers) for grid-connected operation of electrolysis plants
  • Research into methanation processes for power-to-gas
  • Real-time capable models of electrochemical models for electrolysers and fuel cells
  • Research into the production of green hydrogen from wind energy
  • Home fueling concepts

Research Projects and Studies

Power-to-MEDME-FuE

Sustainable Production of Green Methanol and DME in Chile, BMFTR, 01/10/2023 – 31/12/2025

HySecunda

 Scalable solutions for green hydrogen production in South Africa, BMFTR, 01/11/2023 – 31/10/2026

H2Global

Das Projekt ‚H2Global meets Africa‘ fördert den Aufbau stabiler Partnerschaften und die Entwicklung offener Wissensplattformen, um afrikanische Länder bei der nachhaltigen Erzeugung und Nutzung von Wasserstoff und PtX-Produkten zu unterstützen. BMFTR, 01/11/2023 – 31/10/2026

Power-to-X South Africa

PtX Allocation Study - Power-to-X to enable and advance the long-term transformation of South Africa’s Energy System. GIZ, 05/06/2023 – 15/06/2024

 

PtX-Atlas

The atlas shows the global Power-to-X potential for the first time. You can access the PtX Atlas free of charge via the project website.

Study

Sustainability regulations for PtX projects

Scope and impact analysis

HyLeiT

Cost-optimized system technology and grid integration of plants for the production of green hydrogen, BMBF, 04/2021 – 09/2025

TransHyDE-Sys

System analysis of transport solutions for green hydrogen, BMBF, 04/2021 - 03/2025

Please contact us. We will be happy to advise you.

Jochen Bard

Contact Press / Media

Dipl.-Phys. Jochen Bard

Division Management of Energy Process Technology

Fraunhofer IEE
Joseph-Beuys-Straße 8
34117 Kassel, Germany

Ramona Schröer

Contact Press / Media

Dr.-Ing. Ramona Schröer

Senior Business Developer Plant Engineering for Renewable Gases and PtX

Fraunhofer IEE
Joseph-Beuys-Straße 8
34117 Kassel, Germany

Background Information

Hydrogen is currently a hot topic. But why? And what is there to know about hydrogen? Here are some answers.

  • Germany must move away from fossil fuels such as coal, oil, and gas if we want to meet the 1.5–2 degree target set out in the Paris Agreement. And this is urgently needed if we want to do our part to slow down climate change. In addition, issues of supply security in the energy sector are becoming increasingly important, calling for a move away from energy sources such as gas.

    It is essential that the transition from fossil fuels to renewable energy sources is accelerated. The generation of electricity from wind, solar, and hydro energy is already making an important initial contribution here. In addition to the expansion of renewable energies, energy storage systems are essential to guarantee a continuous and secure electricity supply from volatile sources.  Green hydrogen as an energy source can fill this gap, as it enables the storage and transport of energy from renewable sources.

    In addition, the energy transition must be driven forward beyond the electricity sector. Green hydrogen can play a key role here:

    • Hydrogen can be used in industry. If green hydrogen is used, processes such as steel production can be made climate-neutral without the use of fossil fuels.
    • In mobility, hydrogen is seen as particularly important for heavy-duty transport by trucks, trains, planes, and ships—as a supplement to battery technologies.
  • To produce green hydrogen, electricity from renewable energies such as water or wind is used to generate hydrogen by means of electrolysis. This forces a redox reaction that splits water into hydrogen and oxygen. This technology converts electrical energy into chemical energy, known as power-to-gas. This process makes it possible, for example, to store surplus green electricity with an efficiency of over 70%.

  • The different colors of hydrogen describe how the hydrogen is produced or extracted.

    In the production of green hydrogen, electricity from renewable energies is used in the electrolysis of water. This makes green hydrogen particularly climate-friendly.

    Gray hydrogen is produced using steam reforming. This process involves generating hydrogen from carbon-based energy sources such as natural gas and water. It produces approximately 10 tons of CO2 per ton of hydrogen, which is released into the atmosphere. If the energy sources are coal, a distinction is also made between brown (lignite) and black (hard coal) hydrogen.

    Blue hydrogen, like gray hydrogen, uses the steam reforming process, but up to 90% of the CO2 is captured and stored underground (carbon capture and storage, CCS).

    Turquoise hydrogen is produced by methane pyrolysis, i.e., the splitting of methane. Instead of CO2, solid carbon is formed as a by-product. This process is still under development.

    White hydrogen refers to the natural occurrence of molecular hydrogen in certain regions, such as France or the USA, which is extracted using various methods, such as fracking technologies.

  • Already today, hydrogen can be fed into the existing gas grid in limited quantities of up to 10%. The hydrogen is burned like natural gas, producing only water vapor, which is released into the environment. Another option is to use fuel cells to generate heat and electricity from the hydrogen.

    However, the way in which hydrogen is used for heat supply is still controversial, as the boundary conditions of the studies vary. For example, the results of the Kopernikus Ariadne project show that, at least as far as the building heating sector is concerned, there are already more efficient alternatives available today, such as heat pumps.  

     

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